It is the busiest time of year in old St. Nicholas’ workshop. This time last year, elves in the carpentry department were constantly attempting to collaborate with textiles, electronics, and other departments on the toy production floor. If you happened to glance into Santa’s workshop, it always looked like chaos: elves shouting orders and requests, running across stations and the entire factory floor, and working hard to meet the ultimate deadline of the year. If an iron press or other machine begins experiencing difficulty and failing, the entire production line is stalled, making for one cranky head elf and a frantic Mrs. Claus.
However, Santa had a plan for this year and beyond by implementing Industry 4.0 technologies on his workshop floor. As if procuring materials to the North Pole for the largest manufacturing operation on the planet isn’t tricky enough, the production of those materials into toys that bring joy to the children of the world should be seamless, interconnected, and offer real-time information insights. There is no reason that the elf in textiles should have to run across departments to produce the correct size of baby doll clothes with today’s readily available and accessible Industry 4.0 technologies. Additionally, Santa’s sleigh crew that handles the transportation logistics was unable to communicate with either Santa in the C-Suite or the elves producing toys on the floor, with siloed data hindering optimal performance.
Previously relying on historical legacy systems like ERP, MES, PLM, SCM, and CRM worked for the northernmost operation during the third industrial revolution, but the siloed data threatened to leave Santa in the past of manufacturing. These legacy systems were created and implemented at differing times over the years, making them work largely independently of one another and communications between these systems nonexistent. This siloed data makes real-time analyses impossible and always leaves production steps behind that of a smart factory.
Santa and his elves needed interconnected data and communication between all departments and machines to become agile, flexible, and gain more control and holistic visibility of production. For example, by integrating IIoT sensor devices on the workshop floor machines, Santa could access real-time data covering a range of areas like machine performance, maintenance requirements, and if production levels are in line with KPIs.
With Industry 4.0 at the forefront of digitization initiatives in the manufacturing sector, Santa found that he had to replace the pencil and paper data collection methodologies in his height-challenged workforce’s hands with screens that display real-time data and actionable data intelligence. The North Pole has transitioned from a traditionally analog manufacturing process into a modern and digital organization that helps jolly St. Nick reduce costs, increase efficiencies, and better plan for the future. Now, Santa can cross reference his naughty or nice list with toys being produced on the floor and communicate seamlessly across his various operations departments. If a problem with a machine arises, the maintenance elves can act preemptively to ensure operations continue.
“I haven’t felt this confident about an upcoming Christmas Eve in hundreds of years!” said Santa. “With Industry 4.0 simplifying operations for my elves, I will never have to wonder where we are in our numbers or if everything in my workshop is running smoothly since I can find all of the quality data centralized in an easy-to-understand format. I sure am glad FactoryEye came to the rescue! Being a smart factory should be at the top of any manufacturer’s wish list.”
If you are a mid-sized manufacturer and would like to find out more about FactoryEye, please reach out on our website, and you will hear from our team shortly. We cannot wait to show you how quick and efficient an Industry 4.0 transition can be for your team.